Modula Flexibox

High-Performance Automated Storage and Retrieval System
An eye-level view of the Modula Flexibox vertical lift module featuring a picking area with 9 bins per tray. A worker is standing on the right end of the picking bay and manages the system through the integrated copilot screen.

Modula Flexibox is a specialized VLM (vertical lift module) designed for high-speed, bin-based order fulfillment. Its use of standardized bins enables incredibly fast throughput and also makes the Flexibox fully compatible with the components of a modern automated warehouse, including conveyors, AGVs (Automated Guided Vehicles), AMRs (Autonomous Mobile Robots), and robotic picking arms. This makes the Modula Flexibox an ideal solution for a wide range of industries including automotive, pharmaceutical, e-commerce, and 3PL (third-party logistics), where fast and accurate handling of small parts or products is key.

How The System Works:

The Modula Flexibox VLM machine stores standardized bins on trays within its vertical structure, with each tray capable of holding multiple bins. When an order is placed, a central elevator retrieves several bins at once, which are then delivered to the picking bay on a service tray. This process allows for the fulfillment of multiple order lines in a single cycle, dramatically increasing throughput and reducing operator waiting times.

Benefits:

  • High-Speed Retrieval: Its can retrieve multiple bins simultaneously and deliver them to the bay reducing operator wait times and boosts throughput.
  • Bin-Based Storage: Unlike traditional VLMs that handle full trays of various-sized items, it is designed with standardized 600 x 400 mm bins or totes.
  • Smart Order Preparation Mode: The system can use idle time to pre-stage trays based on incoming orders, ensuring that items are ready for picking as soon as an operator is available.
  • Scalability: The modular design allows flexibility and future expansion by adding more trays or increasing the height of the unit as needs grow.
  • Integration with Automation: It is designed to work seamlessly with other automation technologies like conveyors, Automated Guided Vehicles (AGVs), and collaborative robots (cobots).
Unit Height Range 10.8 – 65.6 ft 3.3 – 20 m
Unit Height Increments 7.9 in 200 mm
Bin Dimensions 15.7 x 23.6 in 400 x 600 mm
Max. Bin Payload 77.2 lbs 35 kg
Bin Height Range 4.7 – 16.5 in 120 – 420 mm

Download the brochure for more information about Modula Flexibox. If you have any questions, or require a specific solution for your needs, contact us today.

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